Ring Ultra High-Temperature Level Switch2 Ring Ultra High-Temperature Level Switch

Ring-11 Ultra-high Temperature Fork Level Switch

The Ring-11 ultra-high temperature fork level switch is designed for reliable liquid level detection in extreme thermal conditions. With an advanced cooling sleeve structure, stable tuning fork detection, and strong resistance to foam, bubbles, viscosity, and vibration, it supports long-term operation in process temperatures up to 400ยฐC.

Ring-11 ultra-high temperature level switch is designed for point level detection in liquid applications that operate far above the limits of standard high-temperature switches. It builds on the proven Ring-11 design and adds an advanced cooling structure that helps the device maintain stable performance in process temperatures up to 400ยฐC. This makes it a practical choice for industries that need reliable switching in very hot process environments.

The switch uses a special cooling sleeve between the process flange and the vibrating probe. One end of the sleeve connects to the process flange, while the other end connects to the tuning fork assembly. Cooling medium, such as gas or water, flows through the cooling structure and reaches the vibration area through a capillary copper tube. This design lowers the probe temperature and helps protect the piezoelectric ceramic element and internal wiring.

Stable Tuning Fork Detection at Very High Temperature

The switch works on the tuning fork resonance principle. Piezoelectric devices drive the fork into vibration and detect changes in its resonant frequency. When liquid touches the fork, the vibration frequency drops. The electronics detect this change and convert it into a switching signal. This method gives the device stable point level detection in demanding industrial conditions.

The fork body is only 40 mm long, so the device still fits pipelines, narrow vessels, and other restricted installation points. It can detect liquids with densities as low as 0.5 g/cmยณ. It also performs reliably in foam, bubbles, viscous media, and vibration. Therefore, it is well suited for difficult hot liquid applications where switching stability is critical.

Ultra-high Temperature Level Switch for Hazardous Industries

The device offers multiple output options, including relay, two-wire, NAMUR, and transistor. This helps users integrate it into many different industrial control systems. It also carries SIL2 / SIL3, CE, 3C, EAC, intrinsically safe, and flameproof certifications. As a result, it can support safety-critical and hazardous-area applications.

The switch also complies with HACCP and 3A requirements for suitable hygienic applications. Because of its stable detection principle and advanced cooling design, it is a practical solution for users who need safe and reliable point level switching in very hot liquid processes.

Typical Applications

This ultra-high temperature tuning fork switch is widely used in petrochemical tanks, cracking units, reactors, heat transfer oil systems, condensate tanks, waste heat systems, casting cooling water systems, high-temperature lubricant tanks, and hot process vessels. It also works well in new energy applications such as electrolyte tanks and solvent recovery systems. In these environments, it provides reliable switching in processes that combine high heat, difficult media, and demanding safety requirements.

For other liquid level switching solutions, see the [Ring-11 High-Temperature Fork Level Switch] and the [Ring-11 Liquid Level Switch with Gas-tight Leadthrough]. The device also uses the proven [tuning fork level switch] principle for stable point level detection.

Designed for ultra-high-temperature applications
Supports reliable liquid level switching in processes up to 400ยฐC.

Advanced cooling sleeve structure
Uses water or air cooling to help protect internal components in extreme heat.

Reliable tuning fork detection
Provides stable point level switching based on vibration frequency change.

Compact body for restricted installation points
Fits pipelines, narrow vessels, and tight process connections.

High sensitivity
Can detect liquids with densities as low as 0.5 g/cmยณ.

Strong resistance to process interference
Performs well in foam, bubbles, viscous media, and vibration.

Flexible output options
Supports relay, two-wire, NAMUR, and transistor outputs.

Suitable for hazardous areas
Supports safety-critical applications with multiple industrial certifications.

Applicable liquid Density โ‰ฅ0.5g/cmยณ
Viscosity 0.1๏ฝž10000mPa.sโ‘ 
Flow velocity Max. 6m/s
Probe data Surface finish Ra<0.5ฮผmโ‘ก
Vibration frequency ๏ฝž1200Hz
Fork length 40mm
Accuracy Measurement error ยฑ1mm
Delay 2mm
Repeatability 0.1mm
Switching delay When immersed 0.5s
When laid bare 1s
Power supplyโ‘ข Relay 20๏ฝž253V AC/20๏ฝž72V DC
Two-wire 10๏ฝž36V DC
NAMUR 8.2V DC
Transistor 6๏ฝž48V DC
Max. power consumption 8VA(AC)๏ผ›1.5W(DC)
Output Relay 5A/253V AC/24V DC
Two-wire 8mA/16mA๏ผŒAlarm<2.3mA
NAMUR โ‰ค1mA or โ‰ฅ2.1mA๏ผŒ Fault โ‰ค1mA
Transistor NPN/PNP
Installation conditionsโ‘ฃ Process pressure -1๏ฝž64bar
Process temperature Regular temperature: -50๏ฝž150โ„ƒ
High temperature: ย -50๏ฝž280โ„ƒ
Ultra-high temperature: ย -50๏ฝž400โ„ƒโ‘ค
Ambient temperature -40๏ฝž70โ„ƒ
Storage and transport temperature -40๏ฝž80โ„ƒ
Overvoltage protection Relay Category III, class I
Two-wire Category III, class II
Certificates and approvals SIL Qualificationโ‘ฅ SIL2 (HFT=0) / SIL3 (HFT=1)
Explosion-Proof Intrinsic Safety:
Ex ia IIC T1โ€ฆT6 Ga
Flameproof Enclosure:
Ex db IIC T6โ€ฆT1 Gb
Gas/Dust Explosion-proof:
Ex db IIC T6โ€ฆT1 Gb +
Ex tb โ…ขC T440โ„ƒโ€ฆT80โ„ƒ Db
CE LVD and EMC Certificates
Ingress Protection IP66/IP67
Materials Housing Aluminum alloy, stainless steel
Ground terminal 316L
Thread connection 316L
Flange connection 316L, 316L coated Enamel, ECTFE, PFA
Fork 316L, 316L coated Enamel, ECTFE, PFA
Process seal Klingersil C-4400

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